M01-003 Plainside Handle

Notes

Material

6061-T6511 aluminum flat bar 1.25 wide, .25 thick

Model

@_knife_general_profile

003_@MM_PlainSide_Handle

Working Drawings

Part

Fixture

Process Routing

Position A

1. Shear to length   (CTS Ironworker)
2. Assemble on “special parallel” (Haas TM1)
• Internal inside vise, machined side toward fixed jaw
• Slide to locating pin

M003-POSITION-A-20120424

Position B

1. Assemble on 003 FXT
• Standard Vise position
• Slide to locating pin

M003-POSITION-B-20120424

Position C

1. Assemble UPSIDE DOWN on 002 FXT (Opposite side fixture)
   • Standard Vise position
   • Slide to locating pin

M003-POSITION-C-20120424

Draft 5S Layout

Tool Numbers (ref. only) Refer to master list for current details.

For Position A

• T03 (Holder H) 4fl end mill .250 diameter
• T23 (Holder F) #2 Center Drill
• T21 (Holder F) .1935 jobber twist drill
• T25 (Holder F) .125 jobber twist drill
• T02 (Holder J) .125 4fl end mill
• T30 (Holder G) Interstate corner radius tool

For Position B

• T03 (Holder H) 4fl end mill .250 diameter

For Position C

• T02 (Holder J) .125 4fl end mill

 

 

CAM Files

003_CAM

CNC Files

Setup 1

1.625 parallels, .090 Spacer

003_A_production

 

003_CNC_1_Profile

003_CNC_4_1935Drilling

003_CNC_5_120Drilling

003_CNC_6_CornerRounding

003_CNC_7_MillCbores

Setup 2

1.5 parallels, .003 fixture

003_B_production

003_CNC_B1_contour

003_CNC_B2_finish

Setup 3

Flip over onto 002 fixture

 

003_CNC_C1_drillStop – PLAIN HOLE LEFT

Photos