Composites Lab

Hull Splashing Model Speedboat

  • Prep mold plug (positive)
    • Automotive fillers and paint are ok
  • Construct parting board
    • Fill gaps with oil-based clay
  • Wax surface of mold
    • several layers, wax, buff wait an hour repeat
  • PVA Release – sprayed on waxed surface
    • three layers, 10 minutes between layers
    • Wait for it to dry completely
  • Lay up mold
    • Surface coat (gelcoat)
      • can be brushed on
      • wait until tacky
      • bursh test
    • Second coat of gelcoat
      • brush test
    • Fill recesses if making a mold (use no 22 glass spheres)
    • Brush on polyester resin
    • Lay on reinforcement
      • (mold should be 3x thicker than the part to be molded)
      • Brush on additional resin if necessary
    • Lay up additional layers
  • Allow to cure
  • Demold with wedges etc.
  • Wash PVA off

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Fiberglast Supply List

Prices paid in 2016

2 259-F 6 oz Fiberglass Fabric – 1 yd Package $19.70
1 579-A Breather and Bleeder – 4 oz – 1 yd Package $7.95
1 1016-A Parting Wax – 24 oz Tin $10.25
1 77/69-F Polyester Molding Resin – Quart w/ hardener $31.95
1 583-A Polyester Peel Ply – 1 yd Package $11.25
1 13-A PVA Release Film – Quart $10.75
1 4021-A Sandwich Core Sample Pack $19.95
1 1688-A Stretchlon® 800 Bagging Film – 1 yd Roll $6.95
1 4002-A Vacuum Bagging Materials Sample Pack $14.95
1 4020-A Vacuum Infusion Sample Pack $14.95
1 682/69-A White Gel Coat – Quart w/ hardener $42.95
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