Molding

Molding or moulding is the process of manufacturing by shaping pliable raw material using a rigid frame or model called a pattern.

A mold or mould is a hollowed-out block that is filled with a liquid like plastic, glass, metal, or ceramic raw materials. The liquid hardens or sets inside the mold, adopting its shape. A mold is the opposite of a cast. The manufacturer who makes the molds is called the moldmaker. A release agent is typically used to make removal of the hardened/set substance from the mold easier.

The terminology can depend on the application. Sand casting involves both a “pattern” (which is the positive-image model of the desired part) and a “mold” (which is the negative-image hole made by packing sand around the pattern).

Types of molding include:

• Blow molding
• Compaction plus sintering
• Compression molding
• Expandable bead molding
• Extrusion molding
• Foam molding
• Injection molding
• Laminating
  • Reaction injection molding
• Matched mold
• Matrix molding
• Pressure plug assist molding
• Rotational molding (or Rotomolding)
• Transfer molding
• Thermoforming
  • Vacuum forming, a simplified version of thermoforming
• Vacuum plug assist molding

• Injection molding die with side pulls
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  “A” side of die for 25% glass-filled acetal with 2 side pulls

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  Close up of removable insert in “A” side

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  “B” side of die with side pull actuators

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  Insert removed from die

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